Product Description
1
Products
Name: Vehicle components high strength front or rear forged drive shaft slip yoke assembly
Material: 40CrMo
Weight: From .2kg-5kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
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Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
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Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
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Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
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Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
3
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CHINAMFG of cooperation.
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Q: Is OEM available?
A: Yes, OEM is available.
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Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
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Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
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Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
8
Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
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Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
Certification
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| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Agricultural Machinery Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do front drive shafts accommodate variations in length and connection methods?
Front drive shafts are designed to accommodate variations in length and connection methods to ensure proper fitment and functionality in different vehicle configurations. They employ several mechanisms and design features to achieve this. Here’s a detailed explanation:
1. Telescopic Design: Front drive shafts often feature a telescopic design, allowing for length adjustment. Telescopic drive shafts consist of multiple sections that can slide in and out of each other, providing flexibility in accommodating different lengths. This design enables the drive shaft to adapt to variations in distance between the transmission or transfer case and the front differential or axle.
2. Splined Connections: To facilitate the telescopic movement and ensure secure connections, front drive shafts typically use splined connections. Splines are ridges or grooves on the drive shaft and corresponding components that interlock, providing a strong and reliable connection. Splined connections allow for axial movement of the drive shaft sections while maintaining the necessary torque transfer capabilities.
3. Slip Yokes: In some front drive shaft designs, slip yokes are employed to accommodate length variations. A slip yoke is a component that allows axial movement of the drive shaft while maintaining the connection with the transmission or transfer case. It features internal splines that engage with the transmission output shaft and external splines that connect to the drive shaft. This arrangement enables the drive shaft to adjust its length within certain limits.
4. Universal Joints: Universal joints (U-joints) are commonly used in front drive shafts to accommodate variations in angles and misalignment. U-joints allow the drive shaft to transmit power between components that are not in perfect alignment or that operate at different angles. These joints consist of a cross-shaped mechanism with needle bearings that allow for rotational movement. By incorporating U-joints, front drive shafts can flex and articulate to accommodate length changes and angular variations.
5. Flange and Bolted Connections: Front drive shafts may employ flange and bolted connections to secure the drive shaft to the transmission or transfer case and the front differential or axle. Flange connections involve a flat, circular plate with holes for bolts. The drive shaft and the corresponding components have matching flanges, and when bolted together, they form a strong connection. Flange connections allow for precise alignment and easy installation or removal of the drive shaft.
6. Customization: In certain cases, front drive shafts can be customized to accommodate specific variations in length and connection methods. Custom drive shafts can be designed and manufactured based on the vehicle’s specifications and requirements, ensuring proper fitment and performance.
By incorporating telescopic designs, splined connections, slip yokes, universal joints, flange and bolted connections, and customization options, front drive shafts can accommodate variations in length and connection methods. These features allow for proper fitment, flexibility, and reliable power transfer in different vehicle configurations.
How do front drive shafts contribute to the overall performance of all-wheel-drive vehicles?
Front drive shafts play a crucial role in the overall performance of all-wheel-drive (AWD) vehicles. They enable power transfer from the engine to the front wheels, allowing for enhanced traction, stability, and handling. Here’s a detailed explanation:
1. Traction: Front drive shafts deliver torque from the engine to the front wheels, providing additional traction when accelerating. By powering both the front and rear wheels, AWD vehicles can distribute torque to the wheels with the most grip, minimizing wheel spin and maximizing traction in various road conditions, such as slippery or uneven surfaces.
2. Stability and Handling: By distributing power to both the front and rear wheels, front drive shafts contribute to improved stability and handling characteristics. AWD systems help enhance cornering capabilities by reducing understeer or oversteer tendencies. The front drive shafts enable the front wheels to actively participate in the power distribution and provide better control during acceleration, deceleration, and cornering maneuvers.
3. Enhanced Performance in Challenging Conditions: AWD vehicles equipped with front drive shafts excel in challenging driving conditions like rain, snow, or off-road terrains. The ability to transfer power to all four wheels helps maintain traction and stability, improving vehicle performance and control. This is particularly beneficial when encountering slippery or low-traction surfaces, where front drive shafts aid in propelling the vehicle forward.
4. Improved Launch and Acceleration: Front drive shafts contribute to better launch and acceleration performance in AWD vehicles. By delivering torque to the front wheels, front drive shafts assist in the initial power delivery, resulting in improved acceleration and quicker response off the line. This can be beneficial in situations where rapid acceleration is required, such as merging onto highways or overtaking other vehicles.
5. Dynamic Torque Distribution: Front drive shafts, in conjunction with the vehicle’s drivetrain and electronic control systems, enable dynamic torque distribution. Depending on the vehicle’s design and capabilities, torque can be continuously or selectively distributed between the front and rear wheels to optimize performance and maintain stability. This allows for adaptable power delivery based on the prevailing driving conditions and driver inputs.
6. Integration with Other Vehicle Systems: Front drive shafts are integrated with other vehicle systems, such as the transmission, differential, and electronic stability control. These systems work together to ensure seamless power transfer, torque management, and overall vehicle stability. The front drive shafts play a vital role in this integration, enabling efficient communication and coordination between these systems.
Overall, front drive shafts are essential components in AWD vehicles, contributing to improved traction, stability, handling, and performance. By distributing power to the front wheels, they enhance the vehicle’s capabilities in various driving conditions, providing drivers with enhanced control and confidence on the road.
What benefits do properly functioning front drive shafts offer for vehicle dynamics?
Properly functioning front drive shafts offer several benefits for vehicle dynamics. They play a crucial role in power distribution, traction, stability, and overall driving experience. Here’s an explanation of the benefits that properly functioning front drive shafts offer for vehicle dynamics:
1. Power Delivery: Properly functioning front drive shafts ensure efficient power delivery from the engine to the wheels. They transmit torque effectively, allowing the wheels to convert the engine’s power into rotational motion and propel the vehicle forward. This optimal power delivery enhances acceleration, responsiveness, and overall performance.
2. Traction: Front drive shafts contribute to improved traction, particularly in front-wheel drive and all-wheel drive vehicles. By delivering torque to the wheels, they enhance the vehicle’s ability to grip the road surface. This improved traction results in better acceleration, cornering, and stability, especially in challenging road conditions such as slippery or uneven surfaces.
3. Handling and Stability: Properly functioning front drive shafts significantly impact the handling and stability of vehicles. In all-wheel drive systems, they contribute to balanced power delivery and weight distribution between the front and rear wheels. This balanced torque distribution enhances the vehicle’s stability during acceleration, cornering, and braking, resulting in improved handling and confident driving dynamics.
4. Cornering Dynamics: Front drive shafts play a role in improving cornering dynamics. By transmitting torque to the wheels, they assist in maintaining traction and power delivery during cornering maneuvers. This helps the vehicle maintain stability, reduce understeer or oversteer tendencies, and enhance overall cornering performance.
5. Off-Road Capability: Properly functioning front drive shafts enhance a vehicle’s off-road capability, especially in all-wheel drive systems. By distributing torque to the front and rear wheels, they improve traction on uneven or challenging terrain. This enhanced off-road capability allows the vehicle to navigate obstacles more effectively and maintain traction in demanding off-road conditions.
6. Drivetrain Efficiency: Properly functioning front drive shafts contribute to the overall efficiency of the vehicle’s drivetrain system. They minimize power loss during torque transmission, ensuring that the engine’s power is effectively utilized. This improved drivetrain efficiency can result in better fuel economy and overall energy utilization.
7. Reduced Vibration and Noise: Front drive shafts that are in good working condition help reduce vibration and noise levels in the vehicle. Properly balanced and maintained drive shafts minimize vibrations, leading to a smoother and quieter driving experience.
8. Maintenance and Reliability: Properly functioning front drive shafts contribute to the long-term reliability and performance of the vehicle. Regular inspection, lubrication, and maintenance of front drive shafts help ensure their optimal performance and reliability. This, in turn, contributes to a more enjoyable and trouble-free driving experience.
In summary, properly functioning front drive shafts offer benefits for vehicle dynamics by enhancing power delivery, traction, stability, handling, cornering dynamics, off-road capability, drivetrain efficiency, and overall driving experience. Regular maintenance and proper care of front drive shafts are essential to ensure these benefits are maximized.
editor by CX 2024-03-05