Product Description
Product Description:
Products: Forged Alloy Steel Drive Shaft for Tractors
Material: 40CrMo
Weight: From 0.2kg-5kg
Packing: Wooden case
Min Order: 1000pcs
Customized Production: Available as per your drawings or sample
Company Name: HiHangZhou Precision Forging Technology Co., Ltd.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
Products Quality Control
Quality control at HiHangZhou Precision Forging Technology Co., Ltd. involves thorough inspection and control of incoming materials, production processes, and finished products.
The quality control process includes:
- Analysis of incoming raw materials using a metallographic microscope to ensure the chemical composition meets production requirements.
- Timely sampling during production to ensure products are defect-free and to address any quality issues promptly.
- Utilization of a magnetic particle flaw detector in the final step of production to detect hidden cracks or defects in metal parts.
- Sampling of finished metal parts for mechanical performance tests, size measurement, and 100% manual surface quality inspection in the laboratory.
Below are pictures of the relevant testing equipment:
Quality Management System Control:
At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict system management in accordance with ISO9001 and TS16949 quality standards. Our production site follows 5S lean production management to ensure efficiency and quality.
HiHangZhou Precision Forging Technology Co., Ltd.
Our Advantages:
- Brand: Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. We have a long-term experience and good reputation in cooperation with world-renowned enterprises.
- Technology: We have a complete production process and equipment research and development capabilities for ferrous metals forming. With over 25 years of production experience in forging equipment and casting equipment manufacturers, one-third of our company’s employees are technicians and R&D personnel, ensuring high-quality products are produced efficiently.
- Service: We provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products are fully guaranteed, with quick and effective communication abilities.
- Culture: Our unique corporate culture unleashes the potential of individuals and provides strong vitality for the sustainable development of the company.
- Social Responsibility: Our company strictly implements low-carbon environmental protection, energy-saving, and emission-reduction production, making us a benchmark enterprise in the local region.
Company Culture
Our Vision
To become 1 of the leading companies.
Our Mission
To become a platform for employees to realize their dreams.
To become a transforming and upgrading pacemaker of Chinese enterprises.
To set national brands with pride.
Our Belief
We strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.
Values
Improvement is innovation, everyone can innovate.
Innovation is inspired, and failures are tolerated.
Frequently Asked Questions
- Q: Are you a trading company or a manufacturer?
A: We are a manufacturer specializing in forging products, casting products, and machining capabilities. - Q: What series products do you offer?
A: We focus on forming processing of ferrous metals through casting, forging, and machining for various industries. - Q: Do you provide samples? Is it free?
A: Yes, we provide samples with customers covering the freight costs to show mutual cooperation sincerity. - Q: Is OEM available?
A: Yes, we offer OEM services. - Q: What’s your quality guarantee?
A: We prioritize continuous product quality improvement through strict control measures and certifications like ISO/TS16949 and SGS. - Q: How about the packing?
A: We typically use iron boxes or wooden cases, but can customize as per customer requirements. - Q: What is your minimum order quantity?
A: Minimum order quantity varies based on product features like material, weight, and construction. - Q: What is the lead time?
A: Lead time for new dies or molds and samples is 30-45 days, with large batch production within the same timeframe, subject to part complexity and quantity. - Q: What payment methods do you accept?
A: Payments can be made via T/T or L/C, with a 30% deposit in advance and 70% balance against the copy of B/L.
Certification
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| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What factors should be considered when designing an efficient driveline system?
Designing an efficient driveline system involves considering various factors that contribute to performance, reliability, and overall system efficiency. Here are the key factors that should be considered when designing an efficient driveline system:
1. Power Requirements:
The power requirements of the vehicle play a crucial role in designing an efficient driveline system. It is essential to determine the maximum power output of the engine and ensure that the driveline components can handle and transfer that power efficiently. Optimizing the driveline for the specific power requirements helps minimize energy losses and maximize overall efficiency.
2. Weight and Packaging:
The weight and packaging of the driveline components have a significant impact on system efficiency. Lightweight materials and compact design help reduce the overall weight of the driveline, which can improve fuel efficiency and vehicle performance. Additionally, efficient packaging ensures that driveline components are properly integrated, minimizing energy losses and maximizing available space within the vehicle.
3. Friction and Mechanical Losses:
Minimizing friction and mechanical losses within the driveline system is crucial for achieving high efficiency. Frictional losses occur at various points, such as bearings, gears, and joints. Selecting low-friction materials, optimizing lubrication systems, and implementing efficient bearing designs can help reduce these losses. Additionally, employing advanced gear designs, such as helical or hypoid gears, can improve gear mesh efficiency and reduce power losses.
4. Gear Ratios and Transmission Efficiency:
The selection of appropriate gear ratios and optimizing transmission efficiency greatly impacts driveline efficiency. Gear ratios should be chosen to match the vehicle’s power requirements, driving conditions, and desired performance characteristics. In addition, improving the efficiency of the transmission, such as reducing gear mesh losses and enhancing hydraulic or electronic control systems, can contribute to overall driveline efficiency.
5. Aerodynamic Considerations:
Aerodynamics play a significant role in a vehicle’s overall efficiency, including the driveline system. Reducing aerodynamic drag through streamlined vehicle design, efficient cooling systems, and appropriate underbody airflow management can enhance driveline efficiency by reducing the power required to overcome air resistance.
6. System Integration and Control:
Efficient driveline design involves seamless integration and control of various components. Employing advanced control systems, such as electronic control units (ECUs), can optimize driveline operation by adjusting power distribution, managing gear shifts, and optimizing torque delivery based on real-time driving conditions. Effective system integration ensures smooth communication and coordination between driveline components, improving overall efficiency.
7. Environmental Considerations:
Environmental factors should also be taken into account when designing an efficient driveline system. Considerations such as emissions regulations, sustainability goals, and the use of alternative power sources (e.g., hybrid or electric drivetrains) can influence driveline design decisions. Incorporating technologies like regenerative braking or start-stop systems can further enhance efficiency and reduce environmental impact.
8. Reliability and Durability:
Designing an efficient driveline system involves ensuring long-term reliability and durability. Selecting high-quality materials, performing thorough testing and validation, and considering factors such as thermal management and component durability help ensure that the driveline system operates efficiently over its lifespan.
By considering these factors during the design process, engineers can develop driveline systems that are optimized for efficiency, performance, and reliability, resulting in improved fuel economy, reduced emissions, and enhanced overall vehicle efficiency.
Can driveline components be customized for specific vehicle or equipment requirements?
Yes, driveline components can be customized to meet specific vehicle or equipment requirements. Manufacturers and suppliers offer a range of options for customization to ensure optimal performance, compatibility, and integration with different vehicles or equipment. Customization allows for tailoring the driveline components to specific powertrain configurations, operating conditions, torque requirements, and space constraints. Let’s explore the details of customization for driveline components:
1. Powertrain Configuration:
Driveline components can be customized to accommodate different powertrain configurations. Whether it’s a front-wheel drive, rear-wheel drive, or all-wheel drive system, manufacturers can design and provide specific components such as differentials, gearboxes, and drive shafts that are compatible with the required power distribution and torque transfer characteristics of the particular configuration.
2. Torque Capacity:
Driveline components can be customized to handle specific torque requirements. Different vehicles or equipment may have varying torque outputs based on their intended applications. Manufacturers can engineer and produce driveline components with varying torque-handling capabilities to ensure reliable and efficient power transmission for a range of applications, from passenger vehicles to heavy-duty trucks or machinery.
3. Size and Configuration:
Driveline components can be customized in terms of size, shape, and configuration to fit within the space constraints of different vehicles or equipment. Manufacturers understand that each application may have unique packaging limitations, such as limited available space or specific mounting requirements. Through customization, driveline components can be designed and manufactured to align with these specific dimensional and packaging constraints.
4. Material Selection:
The choice of materials for driveline components can be customized based on the required strength, weight, and durability characteristics. Different vehicles or equipment may demand specific material properties to optimize performance, such as lightweight materials for improved fuel efficiency or high-strength alloys for heavy-duty applications. Manufacturers can provide customized driveline components with materials selected to meet the specific performance and operational requirements.
5. Performance Optimization:
Driveline components can be customized to optimize performance in specific applications. Manufacturers can modify aspects such as gear ratios, differential configurations, or clutch characteristics to enhance acceleration, traction, efficiency, or specific performance attributes based on the intended use of the vehicle or equipment. This customization ensures that the driveline components are tailored to deliver the desired performance characteristics for the specific application.
6. Specialized Applications:
For specialized applications, such as off-road vehicles, racing cars, or industrial machinery, driveline components can be further customized to meet the unique demands of those environments. Manufacturers can develop specialized driveline components with features like enhanced cooling, reinforced construction, or increased torque capacity to withstand extreme conditions or heavy workloads.
Overall, customization of driveline components allows manufacturers to meet the specific requirements of different vehicles or equipment. From powertrain configuration to torque capacity, size and configuration, material selection, performance optimization, and specialized applications, customization ensures that driveline components are precisely designed and engineered to achieve the desired performance, compatibility, and integration with specific vehicles or equipment.
Which industries and vehicles commonly use drivelines for power distribution?
Drivelines are widely used in various industries and vehicles for power distribution. They play a crucial role in transmitting power from the engine or power source to the driven components, enabling motion and torque transfer. Here’s a detailed explanation of the industries and vehicles that commonly utilize drivelines for power distribution:
1. Automotive Industry: The automotive industry extensively utilizes drivelines in passenger cars, commercial vehicles, and off-road vehicles. Drivelines are a fundamental component of vehicles, enabling power transmission from the engine to the wheels. They are found in a range of vehicle types, including sedans, SUVs, pickup trucks, vans, buses, and heavy-duty trucks. Drivelines in the automotive industry are designed to provide efficient power distribution, enhance vehicle performance, and ensure smooth acceleration and maneuverability.
2. Agricultural Industry: Drivelines are essential in the agricultural industry for various farming machinery and equipment. Tractors, combines, harvesters, and other agricultural machinery rely on drivelines to transfer power from the engine to the wheels or tracks. Drivelines in agricultural equipment often incorporate power take-off (PTO) units, allowing the connection of implements such as plows, seeders, and balers. These drivelines are designed to handle high torque loads, provide traction in challenging field conditions, and facilitate efficient farming operations.
3. Construction and Mining Industries: Drivelines are extensively used in construction and mining equipment, where they enable power distribution and mobility in heavy-duty machinery. Excavators, bulldozers, wheel loaders, dump trucks, and other construction and mining vehicles rely on drivelines to transfer power from the engine to the wheels or tracks. Drivelines in these industries are designed to withstand rigorous operating conditions, deliver high torque and traction, and provide the necessary power for excavation, hauling, and material handling tasks.
4. Industrial Equipment: Various industrial equipment and machinery utilize drivelines for power distribution. This includes material handling equipment such as forklifts and cranes, industrial trucks, conveyor systems, and industrial vehicles used in warehouses, factories, and distribution centers. Drivelines in industrial equipment are designed to provide efficient power transmission, precise control, and maneuverability in confined spaces, enabling smooth and reliable operation in industrial settings.
5. Off-Road and Recreational Vehicles: Drivelines are commonly employed in off-road and recreational vehicles, including all-terrain vehicles (ATVs), side-by-side vehicles (UTVs), dirt bikes, snowmobiles, and recreational boats. These vehicles require drivelines to transfer power from the engine to the wheels, tracks, or propellers, enabling off-road capability, traction, and water propulsion. Drivelines in off-road and recreational vehicles are designed for durability, performance, and enhanced control in challenging terrains and recreational environments.
6. Railway Industry: Drivelines are utilized in railway locomotives and trains for power distribution and propulsion. They are responsible for transmitting power from the locomotive’s engine to the wheels or driving systems, enabling the movement of trains on tracks. Drivelines in the railway industry are designed to handle high torque requirements, ensure efficient power transfer, and facilitate safe and reliable train operation.
7. Marine Industry: Drivelines are integral components in marine vessels, including boats, yachts, ships, and other watercraft. Marine drivelines are used for power transmission from the engine to the propellers or water jets, providing thrust and propulsion. They are designed to withstand the corrosive marine environment, handle high torque loads, and ensure efficient power transfer for marine propulsion.
These are some of the industries and vehicles that commonly rely on drivelines for power distribution. Drivelines are versatile components that enable efficient power transmission, mobility, and performance across a wide range of applications, contributing to the functionality and productivity of various industries and vehicles.
editor by CX 2024-04-26